Nylon & Nylon Dyeing Project Report
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Summary
Prepared a detailed project report focusing on the processes and outcomes of nylon and nylon dyeing.
Highly accomplished Textile Engineer with 12 years of progressive experience in managerial and technical roles within the Denim Laundry Industry. Expert in wet processing, quality assurance, and sustainable production, leveraging a B.Sc. in Textile Engineering to drive operational excellence and overcome complex industry challenges. Proven leader adept at developing robust policies, optimizing processes, and delivering high-quality products for global brands.
Laundry Assurance Manager (Wash Technician)
Los Angeles, California, US
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Summary
Monitored and ensured quality for CP wash production and development, conducting daily audits and reporting to maintain product quality and reduce defects.
Highlights
Managed CP wash production and development, ensuring quality met CP requirements through daily laundry visits and product checks.
Conducted daily quality audits of CP products, reviewing wash quality, and generating reports for Inspectorio, shared with BD and USA teams.
Evaluated laundries, prepared comprehensive reports, and upgraded processes according to CP standards and SOPs.
Analyzed technical details of wash and laundry processes with vendors prior to production to ensure timely shipment and target quality, significantly reducing defects.
Identified root causes of production issues, troubleshooting promptly and communicating with relevant stakeholders to ensure timely resolution and product safety.
Manager-NFE
Gazipur, Dhaka, Bangladesh
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Summary
Led Levi's production, R&D, and quality adherence, ensuring strict compliance with brand protocols and driving sustainable finishing innovations.
Highlights
Held full responsibility for Levi's production, ensuring strict adherence to LS & Co process protocols and requirements.
Managed the development of all regular and seasonal collections (FT, Dupes, CS, APS, Seals, FTL, FOP), analyzing test submissions and resolving mass production practicalities.
Oversaw development inspection and approval, reviewing all Levi's protocols and SOPs, and maintaining detailed documentation.
Monitored production quality against Levi's standards, conducting random finish audits, mid-process product audits, and calibrating with QAD and finishing teams to ensure aesthetic excellence.
Developed and implemented waterless finish technologies for Levi's, contributing to sustainable production initiatives.
Asist pre-production and prepared shade band and review and get approval on time.
Assistant Manager, Washing
CEPZ, Chittagong, Bangladesh
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Summary
Directed wet-processing operations for UNIQLO and AMERICAN EAGLE, managing pre-production, production, and quality for 45,000 units daily.
Highlights
Directed pre-production and overall production for UNIQLO and AMERICAN EAGLE, including APP Sample, Size-Set, and Preproduction development.
Managed daily wet-processing unit operations, handling 45,000 units with efficiency, comprehensive planning, and optimal quality control.
Established and monitored critical path/time and action plan management, ensuring on-time delivery and quality of washed products.
Headed the troubleshooting team, analyzing and resolving quality issues across all production stages to minimize disruptions.
Enhanced production efficiency and reduced costs/wastage by analyzing and controlling processes, including effective utilization of ozone technology, leading a team to improve systems and procedures.
Sr. Executive
CEPZ, Chittagong, Bangladesh
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Summary
Oversaw pre-production and sustainable wash development, ensuring high-quality denim production for major international brands.
Highlights
Executed and maintained pre-production process design and development, specializing in sustainable wash techniques including E-flow, Core, B-cloud, ozone, and laser.
Developed a wide range of wash types (enzyme, enzyme-stone, bleach, tint, dyeing, over-dyeing, acid, moon, bio-magic, gel) for both sustainable and traditional methods.
Managed preproduction wash processes (Shrinkage, Blanket, Measurement, Trial-Cut, Pilot-Run, Shade-Band, Top Sample), ensuring effective execution.
Ensured high-quality and sustainable denim production, collaborating with buyers and merchants for shade band approvals.
Prepared bulk recipes and shade ranges, facilitating smooth and efficient bulk production processes for clients including Uniqlo, American Eagle, Zara, Levi's, C&A, Target, CV, Tom-Tailors, and Old Navy.
Executive. Finishing
valuka, Mymensingh, Bangladesh
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Summary
Execute and Maintain the production finishing process.
Highlights
Execute all finishing activities(Desizing,Normal Finishing, Coating, Mercerizing, Tinting the mechanicalor chemical finishing operations)effectively.
execute preparatory treatment used before additional treatment are done effectively.
Effective and appropriate used of chemical in the finishing process.
keep track of all the finishing activities and reports to manager.
Check the flexibility and versatility features of finishing machines for uninterrupted production and maintain excellent consistency of the result
Execute fabric's finishing strategy for efficient production.
Production Officer (Finishing)
Gazipur, Gazipur, Bangladesh
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Summary
Executed and maintained finishing processes, ensuring efficient chemical use and consistent product quality for international clients.
Highlights
Executed and maintained comprehensive finishing processes, including de-sizing, normal finishing, coating, mercerizing, and tinting operations.
Ensured effective and appropriate use of chemicals throughout the finishing process, optimizing material utilization.
Monitored the flexibility and versatility of finishing machines to ensure uninterrupted production and maintain excellent consistency of results.
Contributed to production for major clients such as Ikea, H&M, K-mart, Walmart, Care-Four, Horizonte, and Herding.
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Bachelor of Science
Wet Processing Technology
Grade: 3.19/4.0
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Higher Secondary Certificate
Science
Grade: 4.10/5.0
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Secondary School Certificate
Science
Grade: 4.63/5.0
Quality Assurance (QA), Production Management, R&D Management, Troubleshooting, Process Improvement, Product Development, Mass Production, Critical Path Management, SOP Development, Compliance Management, Root Cause Analysis.
Team Leadership, Project Management, Vendor Management, Supply Chain Optimization, Data Reporting, Stakeholder Management, Strategic Planning, Operational Excellence, Budget Control.
Windows 10, Microsoft Office, EMI scoring, oracle, ERP, PLM, Time Reaction, Inspectorio QRM, Adbobe Photoshop.
Wet Processing Technology, Sustainable Washing(E-Flow, Core, B-Cloud), Denim Finishing(Coating,Resin,Tinting,Sunforizing,Calendering), Dyeing(Reactive,Modifieed-Reactive,Direct Dyeing, Pigment Dyeing, Cross Dyeing, Foam Dyeing, Nano Tint, Drop Dyeing, Tie Dyeing, Dip Dyeing, Bottole Dyeing, Chemical Management, Ozone Processing(Dry Ozone, Wet-Ozone, Ozone-Moist), Laser Technology, Fabric Analysis, Recipe Development, Waterless Finish(water less enzyme, ozone powder, Stone Boster, Foam Wash), Stone Replacement(Stone-Free Enzyme, Ozone Powder, Enzyme Booster,P.P powder, Bio-Magic, Moon wash), P.P Eliminated.
Cultural Club Member.
Dean, Dept. of Textile Engineering, Prime Asia University, Phone: 01552373026
General Manager (Washing), Pacific Jeans Group, CEPZ, Bangladesh, Phone: 01713106361
Finishing Engineer. Levi Strauss global Trading Company. +8801755532353
Senior Director R&D 2253 Apparel INC. Celebrity Pink +1 (213)840-5698 E: rafael@celebritypinkusa.com
Sr.GM Cutting Edge Wash, MBM Group +8801717933373
Country Manager(Bangladesh) 2253 Apparel INC. Celebrity Pink +8801616-322877
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Summary
Prepared a detailed project report focusing on the processes and outcomes of nylon and nylon dyeing.
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Summary
Prepared a project report on the color build-up on nylon fabrics using disperse dyes and evaluating their rubbing fastness.
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Summary
Completed industrial training focusing on woven dyeing, yarn dyeing, and printing processes at Hossain Dyeing and Printing Mills Ltd.